2018 KTM 790 Duke Service Repair Manual

Ktm

Table of Contents

1. Means of Representation – Page 7

• 1.1 Symbols Used – 7

• 1.2 Formats Used – 7

2. Safety Advice – Page 8

• 2.1 Repair Manual – 8

• 2.2 Safety Advice – 8

• 2.3 Degrees of Risk and Symbols – 8

• 2.4 Work Rules – 8

3. Important Notes – Page 9

• 3.1 Manufacturer and Implied Warranty – 9

• 3.2 Operating and Auxiliary Substances – 9

• 3.3 Spare Parts and Accessories – 9

• 3.4 Figures – 9

4. Serial Numbers – Page 10

• 4.1 Type Label – 10

• 4.2 Key Number – 10

• 4.3 Engine Number – 10

• 4.4 Fork Part Number – 10

• 4.5 Shock Absorber Article Number – 11

• 4.6 Steering Damper Article Number – 11

2018 KTM 790 Duke Service Repair Manual

5. Motorcycle – Page 12

• 5.1 Raising the Motorcycle with the Rear Lifting Gear – 12

• 5.2 Removing the Rear of the Motorcycle from the Lifting Gear – 12

• 5.3 Lifting the Motorcycle with the Front Lifting Gear – 12

• 5.4 Taking the Motorcycle off the Front Lifting Gear – 13

• 5.5 Raising the Motorcycle with the Work Stand – 13

• 5.6 Removing the Motorcycle from the Work Stand – 14

• 5.7 Starting the Vehicle – 14

• 5.8 Starting the Motorcycle to Check the Function – 15

6. Fork, Triple Clamp – Page 16

• 6.1 Removing the Fork Legs – 16

• 6.2 Installing the Fork Legs – 16

• 6.3 Disassembling the Fork Legs – 19

• 6.4 Removing the Spring – 21

• 6.5 Checking the Fork Legs – 21

• 6.6 Installing the Spring – 22

• 6.12 Changing the Steering Head Bearing – 36

• 6.13 Changing the Steering Damper – 37

• 6.14 Cleaning the Dust Boots of the Fork Legs – 38

7. Handlebar and Controls – Page 39

• 7.1 Checking the Free Travel of the Clutch Lever – 39

• 7.2 Setting the Free Travel of the Clutch Lever – 39

• 7.3 Changing the Throttle Grip – 40

8. Frame – Page 45

• 8.1 Checking the Frame – 45

9. Shock Absorber and Swingarm – Page 46

• 9.1 Adjusting the Spring Preload of the Shock Absorber – 46

• 9.2 Checking the Heim Joint for Play – 46

• 9.3 Removing the Shock Absorber – 47

• 9.4 Installing the Shock Absorber – 48

• 9.5 Changing the Heim Joint – 49

• 9.6 Removing the Spring – 51

• 9.7 Installing the Spring – 52

• 9.8 Removing the Heim Joint – 53

• 9.9 Installing the Heim Joint – 54

• 9.10 Checking the Swingarm – 54

• 9.11 Checking the Swingarm Bearing for Play – 55

• 9.12 Removing the Swingarm – 55

• 9.13 Changing the Swingarm Bearing – 57

• 9.14 Installing the Swingarm – 61

10. Exhaust – Page 64

• 10.1 Removing the Main Silencer – 64

• 10.2 Installing the Main Silencer – 64

• 10.3 Removing the Exhaust System – 65

• 10.4 Installing the Exhaust System – 67

11. Air Filter – Page 71

• 11.1 Removing the Air Filter – 71

• 11.2 Installing the Air Filter – 72

• 11.3 Changing the Air Filter / Cleaning the Air Filter Box – 73

12. Fuel Tank, Seat, and Trim – Page 76

• 12.1 Opening the Filler Cap – 76

• 12.2 Closing the Filler Cap – 76

• 12.3 Removing the Passenger Seat – 77

2018 KTM 790 Duke Service Repair Manual

FREE MANUAL DOWNLOAD

Price: $39.00

2018 KTM 790 Duke Service Repair Manual

KTM 125 DUKE 2018 Repair Manual

• Motorcycle

Table of Contents

1. Means of Representation

1.1 Symbols Used

1.2 Formats Used

2. Safety Advice

2.1 Repair Manual

2.2 Safety Advice

2.3 Degrees of Risk and Symbols

2.4 Work Rules

3. Important Notes

3.1 Manufacturer and Implied Warranty

3.2 Operating and Auxiliary Substances

3.3 Spare Parts and Accessories

3.4 Figures

4. Serial Numbers

4.1 Chassis Number

4.2 Type Label

4.3 Key Number

4.4 Engine Number

5. Motorcycle

5.1 Raising the Motorcycle with the Rear Lifting Gear

5.2 Removing the Motorcycle from the Rear Lifting Gear

5.3 Lifting the Motorcycle with the Front Lifting Gear

5.4 Taking the Motorcycle off the Front Lifting Gear

5.5 Raising the Motorcycle with the Work Stand

5.6 Removing the Motorcycle from the Work Stand

5.7 Starting

5.8 Starting the Motorcycle for Checks

6. Fork and Triple Clamp

6.1 Cleaning the Dust Boots of the Fork Legs

6.2 Removing the Fork Legs

6.3 Installing the Fork Legs

6.4 Disassembling the Fork Legs

6.5 Checking the Fork Legs

6.6 Assembling the Fork Legs

6.7 Removing the Lower Triple Clamp

6.8 Installing the Lower Triple Clamp

6.9 Checking the Play of the Steering Head Bearing

6.10 Adjusting the Steering Head Bearing Play

6.11 Changing the Steering Head Bearing

KTM 125 DUKE 2018 Repair Manual

7. Handlebar and Controls

7.1 Checking the Play in the Throttle Cable

7.2 Adjusting the Play in the Throttle Cable

7.3 Checking the Clutch Lever Play

7.4 Adjusting the Play in the Clutch Lever

8. Frame

8.1 Changing Footrest Brackets

8.2 Checking the Frame

9. Shock Absorber and Swingarm

9.1 Measuring the Rear Wheel Dimension (Unloaded)

9.2 Checking the Static Sag of the Shock Absorber

9.3 Adjusting the Spring Preload of the Shock Absorber

9.4 Checking the Heim Joint for Play

9.5 Removing the Shock Absorber

9.6 Installing the Shock Absorber

9.7 Removing the Spring

9.8 Installing the Spring

9.9 Checking the Swingarm

9.10 Removing the Swingarm

9.11 Installing the Swingarm

9.12 Checking the Swingarm Bearing for Play

9.13 Changing the Swingarm Bearing

10. Exhaust

10.1 Removing the Exhaust System

10.2 Installing the Exhaust System

10.3 Removing the Main Silencer

10.4 Installing the Main Silencer

11. Air Filter

11.1 Changing the Air Filter and Cleaning the Air Filter Box

12. Fuel Tank, Seat, and Trim

12.1 Opening the Filler Cap

12.2 Closing the Filler Cap

12.3 Removing the Front Rider’s Seat

12.4 Mounting the Front Rider’s Seat

12.5 Removing the Passenger Seat

12.6 Mounting the Passenger Seat

12.7 Removing the Fuel Tank Cover

12.8 Installing the Fuel Tank Cover

12.9 Removing the Fuel Tank

12.10 Installing the Fuel Tank

12.11 Removing the Front Spoiler

12.12 Fitting the Front Spoiler

KTM 125 DUKE 2018 Repair Manual

FREE MANUAL DOWNLOAD

Price: $29.99

KTM 125 DUKE 2018 Repair Manual