Table of Content ECR145C L Service Information GENERAL DESCRIPTION, COMPLETE MACHINE General SPECIFICATIONS General STANDARD TIME General MISCELLANEOUS Service instruction; safety instruction STANDARD PARTS, SERVICE LUBRICANT; FUEL; OTHER FLUID General SERVICE General, common info about 171 – 179 Arrival inspections; delivery service Maintenance Condition test Emergency measures Jump starting GENERAL Safety equipment, without own function group ENGINE WITH MOUNTING AND EQUIPMENT GENERAL General, engine installation and its function ENGINE General, common info about 211 – 218 Cylinder head Cylinder block with crankcase ventilation Cylinder liner; piston Valve mechanism Engine transmission; camshaft Crank shaft; connecting rod; vibration damper; fly wheel Oil sump, dipstick incl. Engine mounting LUBRICATING SYSTEM General, common info about 221 – 224 Oil pump; line FUEL SYSTEM General (common info about 233 – 238) Fuel pump; filter; strainer Fuel tank; fuel filling pump Fuel lines Injector; delivery pipe INLET SYSTEM; EXHAUST SYSTEM General, common info about 251 – 258 Silencer; exhaust pipe Turbo charger Air cleaner with connections; air pre-heater Charge air cooler with connections COOLING SYSTEM General, common info about 261 – 269 Radiator, mounting and connections included Coolant pump; thermostat Fan; fan shroud; fan coupling ENGINE CONTROL General, common info about 272 – 277 Speed control ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS GENERAL Comprehensive info, electrical system Software documents, complete vehicle Faulttracing General Error codes; checking components BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS General, common info about 311 – 313 Battery ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES General, common info about 321 – 322 Alternator inclusive drive STARTING SYSTEM General, common info about 331 – 334 Starter motor inclusive solenoid Electric air pre-heater, excluding element Starter lock LIGHTING General, common info about 351 – 356 OTHER ELECTRICAL EQUIPMENT Audible warning from horn; mounting Horn Audible back-up warning; audible motion warning Back-up warning; travel warning Cleaner Switch; connector Switch Automatic control/blocking function, lacking a function group of its own CABLE; FUSE; RELAY General, common info about 371 – 379 Cable; battery disconnector Electrical distribution box; fuse box; junction box Electrical distribution box Fuse Relay Circuit breaker INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM General, common info about 383 – 387 Speedometer; trip meter; hour counter Sender, monitoring system Warning/information unit, display unit MISCELLANEOUS General, common info about 393 – 395 Radio, with tape or CD player; voltage divider Radio, with tape or CD player Voltage divider Telematics systems POWER TRANSMISSION GENERAL General, common info about 410 – 436 GEARBOX, Gearbox Track gearbox, crawler machine Swing gearbox + swing pinion shaft HYDROSTATIC DRIVE Hydraulic motor incl. operating system. Hydraulic motor 1, traveling Hydraulic motor, swing of superstructure Hydraulic pump incl.coupling, travelling incl. operating system Centre passage; lines Centre passage MISCELLANEOUS Swing system upper part FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT GENERAL Comprehensive info about frame and track unit/wheels FRAME General, common info about 711 – 718 Protection; belly plate; bumper Counterweight Frame, excavator Undercarriage (crawler machine) WHEELS; TRACKS; TYRE; HUB; DRUM Crawler unit Front idler, incl. fork Sprocket Steel track Rubber track Top rollers; skid rails Bottom rollers Track support, chain guide (derailing protection) Spring pakage; adjusting cylinder MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE CAB, NAKED; CANOPY General Cab mounting TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Glass; sealing moulding AIR CONDITIONING UNIT General, common info about 872 – 877 Air distribution incl. air intake with filter Heating unit Cooling unit Auxiliary heater, diesel fuel operated INTERIOR EQUIPMENT Instrument panel/console; control panel/console/-pedestal HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP. GENERAL General WORKING HYDRAULICS; SERVO HYDRAULICS General, common info about 911 – 917 Tank; line; oil cooling; filter; breather; filling pump Tank Line; fitting; connecting block; retainer Oil cooling system Working hydraulics Directional valve; control valve Hydraulic lock; line rupture valve Miscellaneous Pump, working hydraulics Servo hydraulic system Pump Pressure accumulator Control pressure valve, except brake valve Solenoid valve, on/off function Other hydraulic equipment Hydraulics mounted on machine for attachments Other hydraulic equipment MECHANICAL EQUIPMENT/ATTACHMENT Attachment bracket, mechanical and hydraulic Quickfit Bucket, incl. possible cylinders with tubes and hoses Dozer equipment, snow equipment UNIT, DIGGING General, common info about 971 – 975 Boom with links Boom Cylinder, boom lifting Dipper arm with links Dipper arm Links; link system Cylinder, dipper arm Cylinder, bucket
The manual includes sections on vehicle data, travel motor, drive wheel, gear, and brake.
Other sections cover idling wheels, hydraulics, cylinders, line break protection, and the hydraulic pump.
Further sections detail aisle recognition, steering, vehicle control system (FZS), operating panel, and end-of-aisle safety system (EASS).
Service Repair Manual Covers:
Vehicle Data
Travel Motor
Drive Wheel
Gear
Brake
Idling Wheels
Hydraulic
Cylinder
Line Brake Protection
Hydraulic Pump
Aisle Recognition
Steering
Vehicle Control System (FZS)
Operating Panel
End-of-aisle Safety System (EASS)
Speed Sensor
Braking Monitor
Travel Control
Travel Switch
BDI / HM
Travel Control Software
Steering Software
Hand-held Programming Unit
Maintenance
Table of Contents
The manual provides guidance on updating workshop manuals and exchanging faulty sheets.
It includes a foreword and sections detailing the definition of vehicle model names and signs on the vehicle.
Further sections cover the travel motor, drive wheel, and gear, including removal, installation, and maintenance procedures.
Table of Contents Continued
The manual details the electromagnetic spring brake, including removal, checking, and adjustment procedures.
Sections also cover idling wheels and hydraulics, including hydraulic circuit plans and component information.
Instructions for changing hydraulic oil and bleeding the lift cylinders are provided, along with information on the distributor block and hydraulic hoses.
Contents Continued
The manual provides information on the hand-held programming unit, including operating elements and switching procedures.
It describes language selection, parameter settings, and special program menus.
Sections detail resetting to initial settings, loading settings, deleting diagnosis data, and displaying information about the control system.
Gain complete confidence in servicing your Kioti Daedong DK45S, DK451, DK45SC, DK451C, and DK501 tractors with this fully detailed and professionally structured service repair manual. Designed for workshop-level diagnostics and field maintenance, this manual delivers in-depth procedures to maintain and restore your equipment with OEM-level precision.
Comprehensive Model Coverage
This manual is tailored to the following models:
Kioti DK45S
Kioti DK451
Kioti DK45SC
Kioti DK451C
Kioti DK501
Each section has been customized to include unique features, component layouts, and service instructions according to the variant’s mechanical and hydraulic specifications.
Detailed Engine Repair & Maintenance
Get professional insight into the Daedong diesel engine used across these models. Topics covered include:
Cylinder head and valve disassembly
Piston, crankshaft, and bearing inspection
Fuel injection pump calibration
Turbocharger maintenance (if applicable)
Cooling system testing and overhaul
Oil pressure troubleshooting and pump replacement
All procedures follow exact torque specifications and wear limits.
Kioti Daedong DK451 Tractor Service Repair Manual
Transmission and Clutch System Service
Maintain smooth power delivery with step-by-step instructions on:
Gearbox disassembly and reassembly
PTO (Power Take-Off) shaft repair
Dry and wet clutch systems – inspection and adjustment
Shifting mechanisms and linkage calibration
We include complete gear ratio breakdowns and clutch wear indicators.
Hydraulic System Diagnostics
Ensure maximum hydraulic performance with detailed coverage of:
Main hydraulic pump and control valve repair
Loader and rear lift circuit troubleshooting
Pressure testing and flow measurement
Hydraulic cylinder removal and seal replacement
A color-coded hydraulic system flow diagram provides clarity in diagnostics.
Electrical Wiring & Diagnostic Procedures
Avoid downtime with complete electrical schematics and service testing for:
Battery, starter, and alternator systems
Safety switches and sensors
Lighting circuits
Instrument panel and warning lights
All wiring diagrams include connector pinouts and voltage testing procedures.
Chassis, Steering, and Brake System
Ensure operational safety and performance with maintenance instructions for:
Krupp Hydraulic Hammers HM 1000 / 1000 Marathon Service Guide
The Krupp HM 1000 and HM 1000 Marathon hydraulic hammers are powerful tools designed for heavy-duty demolition, mining, and construction applications. To keep these hammers operating at peak efficiency, regular service and maintenance are essential.
Why Service Your Krupp HM 1000 Hammer?
Routine servicing helps:
Extend the lifespan of your equipment
Prevent costly downtime
Ensure consistent performance
Maintain safety standards on-site
Key Service Tasks Include:
Checking and replacing worn seals and bushings
Inspecting the nitrogen gas charge
Verifying hydraulic pressure and flow settings
Lubricating components
Replacing damaged tool bits
Professional Service Benefits
Using a factory-approved service manual ensures accurate disassembly and reassembly, correct torque specs, and proper hydraulic settings. This is crucial for the HM 1000 Marathon, which features an automatic lubrication system and enhanced wear protection.
Whether you’re a technician or operator, investing in routine service helps keep your Krupp hydraulic hammer reliable and productive.
Original Factory Krupp Hydraulic Hammers HM 1000/1000 Marathon Service Repair Manual is a Complete Informational Book. This Service Manual has easy-to-read text sections with top quality diagrams and instructions. Trust Krupp Hydraulic Hammers HM 1000/1000 Marathon Service Repair Manual will give you everything you need to do the job. Save time and money by doing it yourself, with the confidence only a Krupp Hydraulic Hammers HM 1000/1000 Marathon Service Repair Manual can provide.
Service Repair Manual Covers:
General Operational Safety Tools Dismantling the Hydraulic Hammer Checking the Hammer Box Assembling the Hydraulic Hammer Changing the Seals Repair Work
File Format: PDF Compatible: All Versions of Windows & Mac Language: English Requirements: Adobe PDF Reader
Krupp Hydraulic Hammers HM 1000/1000 Marathon Service Repair Manual
FREE MANUAL DOWNLOAD
Price: $39.99
Krupp Hydraulic Hammers HM 1000/1000 Marathon Service Repair Manual
We provide an in-depth, highly detailed service and repair manual for the JCB Isuzu 4HK1 and 6HK1 diesel engines, widely known for their superior durability, fuel efficiency, and performance under extreme worksite conditions. These engines are pivotal components in various JCB machinery, and maintaining them correctly ensures maximum efficiency, prolonged engine life, and reduced downtime.
Engine Oil and Filter Change Procedure
Changing the oil and oil filter at correct intervals prevents premature engine wear.
Warm up the engine to ensure oil flows easily.
Shut down the engine and remove the drain plug.
Allow oil to drain completely.
Replace oil filter with a genuine part.
Reinstall drain plug and fill with recommended oil grade.
Start the engine and check for leaks.
Isuzu 4HK1-Scx-500 Engine Parts Manual
Recommended Oil
API CJ-4 or CK-4 classification
Viscosity: 15W-40 for most conditions
Fuel System Servicing
The common rail fuel system of the 4HK1 and 6HK1 engines requires precision maintenance:
Fuel Filter Replacement: Every 500 hours.
Injector Cleaning: Inspect and clean injectors every 1,000 hours.
Fuel Tank Inspection: Drain water and sediment regularly.
High-Pressure Fuel Pump Inspection: At 2,000 hours or if poor performance occurs.