Harley Davidson Breakout 114 Softail Motorcycle Service Repair
Secure the Motorcycle for Service
MAINTENANCE SCHEDULE
General -[JPN]
FUEL AND OIL
Fuel
Gasoline Blends
Engine Lubrication
Winter Lubrication
REPLACE ENGINE OIL AND FILTER
Check Engine Oil Level
Change Oil and Oil Filter
REPLACE PRIMARY CHAINCASE LUBRICANT
Change Primary Chaincase Lubricant
REPLACE TRANSMISSION LUBRICANT
Check Transmission Lubricant
Change Transmission Lubricant
INSPECT TIRES AND WHEELS
General
Tires
Wheel Bearings
Wheel Spokes
LUBRICATE CABLES AND CHASSIS
General
Lubrication Points
INSPECT BRAKES
Inspect
Replace Front Brake Pads
Replace Rear Brake Pads
CHECK AND REPLACE BRAKE FLUID
Check Brake Fluid Level
Drain and Replace Fluid
CHECK AND ADJUST CLUTCH
Check and Adjust
REBUILD FRONT FORK AND REPLACE OIL
Rebuild and Replace Fork Oil
ADJUST AND LUBRICATE STEERING HEAD BEARINGS
Prepare
Check and Adjust
Lubricate
Complete
INSPECT FUEL LINES AND FITTINGS
Inspect
INSPECT AND LUBRICATE JIFFY STAND
Inspect and Lubricate
INSPECT AND ADJUST DRIVE BELT AND SPROCKETS
Inspect
Measure Drive Belt Deflection
Adjust Belt
ADJUST SUSPENSION
Adjust Shock Absorber
Harley Davidson Breakout 114 Softail Motorcycle Service Repair
INSPECT EXHAUST SYSTEM
Leak Check
INSPECT AIR FILTER
Remove
Clean and Inspect
INSPECT BATTERY
Prepare
Remove
Clean and Inspect
Voltage Test
Storage
Complete
CLEAN AND INSPECT SPARK PLUGS
Prepare
Remove
Clean and Inspect
Complete
Storage
Place in Storage
Remove from Storage
Troubleshooting
Engine
Lubrication System
Electrical System
Transmission
Handling
BRAKES
Chassis
FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
Specifications
Chassis
VEHICLE IDENTIFICATION NUMBER (VIN)
Vehicle Identification Number (VIN)
FRONT WHEEL
Prepare
Remove
Harley Davidson Breakout 114 Softail Motorcycle Service Repair
Disassemble
Clean and Inspect
Assemble
Complete
REAR WHEEL
Prepare
Remove
Disassemble
Clean and Inspect
Assemble
Complete
WHEEL LACING
Wheel Lacing: Angle Flange Hub
CHECKING AND TRUING WHEELS
General
Checking Wheel Runout
Laced Wheel Rim Offset
True Laced Wheels
SEALED WHEEL BEARINGS
Prepare
Inspect
Remove
Complete
TIRES
General
Prepare
Remove
Clean, Inspect and Repair
Check Tire Runout
Balance
Complete
WHEEL ALIGNMENT
Prepare
Inspect
Adjust
Complete
FRONT BRAKE MASTER CYLINDER
Prepare
Remove
Disassemble
Clean and Inspect
Assemble
Complete
FRONT BRAKE CALIPER
Prepare
Remove
Disassemble
Clean and Inspect
Assemble
Complete
REAR BRAKE MASTER CYLINDER
Prepare
Remove
Disassemble and Assemble: Master Cylinder
Complete
REAR BRAKE CALIPER
Prepare
Remove
Disassemble
Clean and Inspect
Assemble
Complete
BRAKE LINES
Front Brake Line: Non-ABS
Rear Brake Line: Non-ABS
Brake Line: Front Master Cylinder (ABS)
Brake Line: Front Caliper (ABS)
Front ABS Lines
Brake Line: Rear Master Cylinder to ABS Module
Brake Line: Rear Caliper To ABS Module
ABS MODULE
General
Prepare
Remove
Complete
BLEED BRAKES
Drain
Fill and Bleed
LEFT SIDE COVER
Remove
RIGHT SIDE COVER
Remove
FRONT FORK
Check For Oil Leak
Prepare
Remove
Harley Davidson Breakout 114 Softail Motorcycle Service Repair
Disassemble and Assemble: Standard
Disassemble and Assemble: Inverted, Left Side
Disassemble and Assemble: Inverted, Right Side
Complete
STEERING HEAD/FORK STEM AND BRACKET ASSEMBLY
Prepare
Remove
Clean and Inspect
Complete
FORK LOCK
Prepare
Remove
Complete
REAR FORK
Prepare
Remove
Disassemble
Clean and Inspect
Assemble
Complete
BELT GUARDS
Prepare
Remove
Complete
REAR SHOCK ABSORBER
Prepare
Remove
Clean and Inspect
Disassemble and Assemble: Rear Shock Adjuster
Complete
CLUTCH CONTROL
Prepare
Remove
Clean and Inspect
Disassemble
Assemble
Complete
HEADLAMP NACELLE
Prepare
Remove
Complete
FAIRING
Remove and
Disassemble and Assemble
WINDSHIELD
Remove
Disassemble
Assemble
HAND GRIPS
Remove
HANDLEBAR
Prepare
Remove
Disassemble
Assemble
Complete
MIRRORS
Remove
FRONT FENDER
Remove
Disassemble
Assemble
REAR FENDER
Prepare
Remove
Disassemble and Assemble: Full Fender
Disassemble and Assemble: Chopped Fender Without License Plate Bracket
Lighting
Disassemble and Assemble: Chopped Fender With License Plate Bracket Lighting
Complete
REAR FENDER WIRE CONDUIT
Prepare
Remove
Complete
SAREE GUARD
Remove
Harley Davidson Breakout 114 Softail Motorcycle Service Repair
FRONT LICENSE PLATE BRACKET
Remove
REAR LICENSE PLATE BRACKET
General
Standard
Center Mount
Center Mount With Lighting
LEFT FOOT CONTROLS
Prepare
Remove
Disassemble and Assemble: Footboard
Disassemble and Assemble: Footpeg
Complete
RIGHT FOOT CONTROLS
Remove and : Forward Foot Controls
Remove and : Mid Foot Controls
Disassemble and Assemble: Footboard
Disassemble and Assemble: Footpeg
PASSANGER FOOTRESTS
Remove
JIFFY STAND
Prepare
Remove
Disassemble
Assemble
Complete
SEAT
Remove
FRAME CROSSMEMBER
Prepare
Remove
Complete
SADDLEBAGS
Remove and : Standard
Remove and : Quick Disconnect
Disassemble and Assemble: Standard
Disassemble and Assemble: Quick Disconnect
MEDALLIONS, BADGES, TANK EMBLEMS AND ADHESIVE STRIPS
Remove
Engine
FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
Specifications
Engine
SERVICE WEAR LIMITS
ENGINE OIL FLOW
Operation
OIL PUMP OPERATION
General
Operation
BREATHER OPERATION
General
Oil Pressure
Operation
Oil Pressure Check
Troubleshooting
Typical Symptoms
Compression Test
Cylinder Leakdown Test
Measure Crankshaft Runout
Diagnose Valve Train Noise
Diagnose Smoking Engine or High Oil Consumption
CRIMP CLAMPS
Remove
OIL COOLER
Prepare
Remove
Oil Check Valve
Complete
OIL COOLANT LINES
Prepare
Remove
Complete
FRONT ENGINE MOUNT
Prepare
Remove and : Lower Front Engine Mount
Remove and : Upper Front Engine Mount
Complete
LEFT SIDE ENGINE MOUNT
Prepare
Remove
Complete
UPPER ROCKER COVERS
Prepare
Remove
Complete
BREATHERS
Prepare
Remove
Complete
LOWER ROCKER COVERS
Prepare
Remove
Complete
ROCKER ARMS
Prepare
Remove
Clean and Inspect
Complete
PUSHRODS, LIFTERS AND COVERS
Prepare
Remove
Clean and Inspect
Inspect Lifters
Assemble Pushrod Cover
Complete
CYLINDER HEADS
Prepare
Remove
Clean
Disassemble
Clean and Inspect
Valve and Seat Repair
Assemble
Complete
CYLINDERS
Prepare
Remove
Clean and Inspect
Deglaze Cylinder
Complete
PISTONS
Prepare
Remove
Disassemble
Clean and Inspect
Check Piston Ring Gap
Assemble
Complete
CAM COMPARTMENT AND COMPONENTS
Prepare
Remove and : Camshaft Cover
Remove
Inspect Cam Component
Complete
Camshaft Needle Bearings
Oil Pump
Prepare
Remove
Disassemble and Inspect
Assemble
Complete
REPLACE ENGINE
Prepare
Remove
Complete
Crankcase
Prepare
Disassemble
Clean and Inspect
Assemble
Repair Right Crankcase Half
Repair Left Crankcase Half
Sprocket Shaft Bearing Inner Race
Cylinder Studs
Plugs and Oil Fittings
Complete
FLYWHEEL AND CONNECTING RODS
Symptoms
Prepare
Inspect
Complete
OIL PAN
Prepare
Remove
Complete
Drive and Transmission
FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
Specifications
Drive Specifications
Transmission Specifications
SERVICE WEAR LIMITS
TRANSMISSION OPERATION
Power Flow
DRIVE BELT
Prepare
Remove
Harley Davidson Breakout 114 Softail Motorcycle Service Repair
Complete
SHIFTER LINKAGE
Shifter Rod
Foot Shift Lever
Shifter Rod Lever, Front
CLUTCH RELEASE COVER
Prepare
Remove
Disassemble
Clean and Inspect
Assemble
Complete
PRIMARY CHAINCASE COVER
Prepare
Remove
Complete
DRIVE COMPONENTS
Prepare
Remove
Complete
CLUTCH
Prepare
Disassemble and Assemble: Clutch Pack
Disassemble and Assemble: Hub
Complete
PRIMARY CHAINCASE HOUSING
Prepare
Remove
Inspect
Mainshaft Bearing and Seal
Mainshaft Bearing Inner Race
Shifter Shaft Bushing
Complete
ENGINE OIL FILL SPOUT
Prepare
Remove
Complete
TRANSMISSION SPROCKET
Prepare
Remove
Clean and Inspect
Complete
Transmission
Prepare
Remove
Disassemble
Clean and Inspect
Assemble
Complete
MAIN DRIVE GEAR AND BEARING
Prepare
Remove
Clean and Inspect
Replace Needle Bearings
Replace Mainshaft Seal
Complete
TRANSMISSION CASE
Prepare
Remove
Disassemble
Clean and Inspect
Assemble
Complete
Fuel and Exhaust
FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
SPECIFICATIONS
Specifications
AIR CLEANER BACKPLATE ASSEMBLY
Prepare
Remove and : Round
Remove and : Oval
Complete
CONSOLE
Prepare
Remove and : Dual Instrument
Remove and : Single Instrument with Panel
Remove and : Single Instrument without Panel
Complete
DECORATIVE FUEL CAP
Remove
FUEL PRESSURE TEST
Prepare
Test
Complete
PURGE FUEL LINE
Prepare
Lift Rear Of Fuel Tank
Purge
Secure Fuel Tank
Complete
FUEL LINE
Prepare
Remove
Complete
FUEL TANK
Prepare
Remove
Complete
FUEL PUMP
Prepare
Remove
Clean and Inspect
Disassemble
Assemble
Complete
VENT TUBE
Prepare
Remove
Complete
VAPOR VALVE
Prepare
Remove
Complete
TEMPERATURE MANIFOLD ABSOLUTE PRESSURE (TMAP) SENSOR
Prepare
Remove
Complete
TWIST GRIP SENSOR (TGS)
Prepare
Remove
Complete
FUEL INJECTORS
Prepare
Remove
Complete
INDUCTION MODULE
Prepare
Remove
Disassemble
Assemble
Complete
INTAKE LEAK TEST
Leak Tester
Procedure
HEATED OXYGEN SENSORS (HO2S)
Prepare
Remove
Complete
MUFFLERS
Prepare
Remove
Complete
EXHAUST SYSTEM
Prepare
Remove
Disassemble and Assemble: Standard
Disassemble and Assemble: Upswept
Disassemble and Assemble: Two Into One
Complete
PURGE SOLENOID: CALIFORNIA EMISSIONS
Prepare
Remove
Complete
CHARCOAL CANISTER: CALIFORNIA EMISSIONS
Remove
PURGE LINES: CALIFORNIA EMISSIONS
Prepare
Remove
Complete
Electrical
FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
SPECIFICATIONS
Specifications
FUSES
Prepare
Remove
Complete
POWER DISCONNECT
Main Fuse
Negative Battery Cable
STARTER
Prepare
Remove
Complete
ALTERNATOR
Prepare
Remove
Complete
VOLTAGE REGULATOR
Prepare
Remove
Complete
SPARK PLUG CABLES
Remove
IGNITION COIL
Prepare
Remove
Complete
HANDLEBAR CONTROL MODULES
General
Solder Procedure
LEFT HAND CONTROL MODULE (LHCM)
Prepare
Remove
Switch Caps
Clutch Switch Replacement
Complete
RIGHT HAND CONTROL MODULE (RHCM)
Prepare
Remove
Switch Caps
Front Brake Switch Replacement
Complete
INSTRUMENT MODULE (IM)
General
Prepare
Remove and : Handlebar Mount
Remove and : Console With Panel
Remove and : Console Without Panel
Remove and : Dual Instrument
Complete
TACHOMETER
Prepare
Remove
Complete
INDICATOR LAMPS
Prepare
Remove
Complete
OIL PRESSURE SWITCH
Prepare
Remove
Complete
NEUTRAL INDICATOR SWITCH
Prepare
Remove
Complete
HORN
Prepare
Remove
Disassemble
Assemble
Complete
HEADLAMP
Bulb Replacement: Standard Round
Bulb Replacement: Nacelle Mounted
Bulb Replacement: Oblong
Bulb Replacement: Horizontal
Prepare
Remove and : Standard Round
Remove and : Nacelle Mounted
Remove and : Oblong
Remove and : Horizontal
Align
Adjust
Complete
FRONT LIGHT BAR
Prepare
Remove and : Standard Lighting
Remove and : Integrated LED Lighting
Complete
AUXILIARY LAMPS
Bulb Replacement
Prepare
Remove and : Standard Lighting
Remove and : Integrated LED Lighting
Align
Adjust
Complete
FRONT TURN SIGNAL LAMPS
Bulb Replacement
Prepare
Remove and : Handlebar Mount
Remove and : Light Bar Mount
Complete
REAR TURN SIGNAL LAMPS
Bulb Replacement
Prepare
Remove and : Fender Mount
Remove and : Light Bar Mount
Remove and : Center Mount
Complete
TAIL LAMP
Bulb Replacement
Prepare
Remove and : Standard
Remove and : Tombstone
Remove and : License Plate Bracket Mount
Remove and : Center Mount
Complete
REAR STOPLAMP SWITCH
Prepare
Remove
Complete
LICENSE PLATE LAMP
Bulb Replacement
Prepare
Remove and : Center Mount
Remove and : License Plate Bracket Mount
Remove and : Side Mount
Complete
TERMINATING RESISTOR
Prepare
Remove
Complete
ELECTRONIC CONTROL MODULE (ECM)
Prepare
Remove
Complete
BODY CONTROL MODULE (BCM)
Prepare
Remove
Complete
SECURITY SYSTEM ACTIVATION
Activation
Fob Assignment
PERSONAL IDENTIFICATION NUMBER (PIN)
General
Changing the PIN
SECURITY SYSTEM MAINTENANCE
Service Mode
Transport Mode
Fob Battery
Security Siren Battery
SECURITY SIREN
Prepare
Remove
Complete
SECURITY SYSTEM ANTENNA
Prepare
Remove
Complete
CRANKSHAFT POSITION SENSOR (CKP)
Prepare
Remove
Complete
ENGINE TEMPERATURE (ET) SENSOR
Prepare
Remove
Complete
KNOCK SENSOR (KS)
Prepare
Remove
Complete
AUTOMATIC COMPRESSION RELEASE (ACR)
Prepare
Remove
Complete
VEHICLE SPEED SENSOR (VSS)
Prepare
Remove
Complete
FRONT WHEEL SPEED SENSOR (WSS)
Prepare
Remove
Complete
REAR WHEEL SPEED SENSOR (WSS)
Prepare
Remove
Complete
JIFFY STAND SENSOR (JSS)
Prepare
Remove
Complete
FRONT ELECTRICAL CADDY
Prepare
Remove
Complete
USB CADDY
Prepare
Remove
Disassemble
Assemble
Complete
ECM CADDY
Prepare
Remove
Complete
BCM CADDY
Prepare
Remove
Complete
REAR LIGHTING CADDY
Prepare
Remove
Complete
BATTERY TRAY
Prepare
Remove
Complete
ENGINE GROUND CABLE
Prepare
Remove
Complete
ENGINE WIRE HARNESS
Prepare
Remove
Complete
BACKBONE WIRE HARNESS
Prepare
Remove
Complete
MAIN WIRE HARNESS
Prepare
Remove
Disassemble
Assemble
Complete
Wiring
WIRING DIAGRAMS
General
Wiring Diagrams
WIRE HARNESS CONNECTORS
General
Connector End Views
Reference
GLOSSARY
Acronyms and Abbreviations
METRIC CONVERSION
Conversion Table
FLUID CONVERSION
United States System
Metric System
British Imperial System
Backmatter