Ausa C 200 H X4, C200hx4 Forklift Parts Manual Download
Comprehensive Service and Repair Guide for AUSA C 200 H X4 (C200HX4) Forklift
Introduction to the AUSA C 200 H X4 Forklift
At our service hub, we understand the importance of keeping heavy machinery like the AUSA C 200 H X4 Forklift operating at peak performance.
The C200HX4 model is renowned for its durability, exceptional lifting capacity of 2,000 kg, and its versatile hydrostatic drive system, designed for rugged terrains and intensive use. Proper maintenance and detailed servicing ensure maximum uptime and efficiency.
Key Specifications of the AUSA C 200 H X4
Load Capacity: 2,000 kg
Maximum Lift Height: 5.45 meters (variable depending on mast)
Drive: 4×4 permanent traction
Engine: Diesel-powered (commonly Kubota or similar)
Transmission: Hydrostatic
Turning Radius: Tight and efficient, ideal for confined worksites
Weight: Approx. 4,000 kg
These specifications demand a detailed understanding of its mechanical systems to maintain optimal operation.
Ausa C 200 H X4, C200hx4 Forklift Parts Manual Download
Maintenance Schedule and Service Intervals
Keeping to a strict preventive maintenance schedule significantly extends the life of the C200HX4 forklift. Below is the recommended service timeline:
Service Interval Maintenance Action
Daily Check fluids, inspect tires, visual inspection
250 hours Change engine oil and oil filter, inspect brakes
500 hours Replace air filters, inspect fuel system
1,000 hours Replace hydraulic oil and filters, check drivetrain
2,000 hours Full inspection and recalibration of engine and hydrostatic system
Following these intervals can prevent costly breakdowns and ensure uninterrupted operation.
Engine Service and Repair Guide
The C 200 H X4 typically houses a robust diesel engine designed for efficiency and low emissions. Proper servicing of the engine includes:
Oil and Filter Change: Use high-grade diesel engine oil with correct viscosity ratings.
Fuel System Maintenance: Clean or replace fuel injectors every 1,000 hours.
Cooling System Inspection: Flush coolant system annually to prevent overheating.
Air Intake System: Replace air filters regularly to prevent engine choking and reduced efficiency.
Common Engine Issues and Troubleshooting
Symptom Possible Cause Recommended Action
Difficulty starting Clogged fuel filter Replace fuel filter
Loss of power Dirty air filter or worn injectors Replace air filter, clean or replace injectors
Overheating Low coolant or blocked radiator Check coolant levels, clean radiator fins
Hydraulic System Maintenance
The forklift’s hydraulic system drives essential functions including lifting, tilting, and steering. Key maintenance tasks include:
Fluid Levels: Check hydraulic fluid daily.
Filter Changes: Replace hydraulic filters every 500 hours.
Hose Inspections: Examine hoses for leaks, bulges, or cracks and replace as necessary.
Cylinder Maintenance: Inspect hydraulic cylinders for smooth operation and leaks
