JD 995 (5 Meter) Rotary Diagnostic Technical Manual
TM2039
This manual is structured systematically for diagnosis, repair, and maintenance.
Complete Table of Contents Breakdown:
Section 10: General Information
10.10 – Identification Numbers
10.20 – Component Identification & Views
10.30 – Lubricants, Fluids, and Capacities
10.40 – Maintenance Interval Schedules (Critical Chart: Service Intervals for daily, 50-hour, 250-hour, etc.)
10.90 – Specifications (Torque Values, Gearbox Ratios, General Dimensions)
Section 20: Engine and Cooling System (Covers the specific engine model installed)
20.10 – General Engine Service
20.20 – Cylinder Head and Valves
20.30 – Lubrication System
20.40 – Cooling System (Radiator, Fan, Water Pump)
20.50 – Fuel System
20.60 – Air Intake and Exhaust System
20.70 – Engine Electrical (Starting, Charging)
Section 30: Power Train
30.10 – Main Drive Shafts and U-Joints
30.20 – Hydraulic Drive System (Drive Pump & Motor)
30.30 – Gearbox (Platform Gearbox Disassembly/Assembly)
30.40 – Cutterbar Drive (Knife Head, Pitman Arms, Driveline)
JD 995 (5 Meter) Rotary Platform Diagnostic and Repair Technical Manual (TM2039)
Section 40: Hydraulic System
40.10 – Hydraulic System Schematic and Specifications
40.20 – Main Hydraulic Pump
40.30 – Control Valves (Lift, Float, Platform Hydraulics)
40.40 – Hydraulic Cylinders (Lift, Float, Header Height)
40.50 – Hydraulic Motors (Reel, Auger, Platform Drive)
40.60 – Hoses, Lines, and Cooler
Section 50: Electrical System
50.10 – Wiring Diagrams (Complete Schematics)
50.20 – Starting and Charging Circuits
50.30 – Instrumentation and Switches
50.40 – Lighting System
50.50 – Sensors and Switches (Platform Height, Safety)
50.90 – Troubleshooting – Diagnostic Outlines (Specific for electrical faults)
Section 60: Platform and Cutterbar
60.10 – Platform Assembly (Attach/Detach, Leveling)
60.20 – Cutterbar Assembly (Knife Removal, Guard Installation)
60.30 – Reel and Auger Assembly (Bats, Tines, Drive)
60.40 – Conditioners (Roller or Impeller Service)
60.50 – Lift and Float System Mechanisms
Section 70: Troubleshooting
70.10 – Diagnostic Procedures (Structured by Symptom: e.g., ‘Platform Drive Loss,’ ‘Poor Cutting Quality,’ ‘Hydraulic Overheating’)
70.20 – Performance Tests (Hydraulic Pressure/Flow Tests, Gearbox Checks)
70.30 – System-Specific Troubleshooting Guides (Engine, Hydraulic, Electrical Flowcharts)
Section 80: Appendices and Reference
Cross-Reference Parts Lists
Special Tool Listing
Conversion Charts and Standard Values
JD 995 (5 Meter) Rotary Platform Diagnostic and Repair Technical Manual (TM2039)
