JD 160GLC Excavator Repair Service Manual TM13349X19
This JD 160GLC manual contains high quality images, instructions to help you to troubleshoot, and repair your truck. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
- Manual Included:
- Repair Technical Manual: 480 Pages (TM13349X19)
- Specifications:
- Brand: JD
- Model: 160GLC
- Serial Number: (PIN: 1FF160GX__F055671— )
- Type: Excavator
- Manuals: Repair Technical
- Publication Numbers: TM13349X19
- Language: English
- Format: PDF
Other Manual: JD 160GLC Excavator Operation and Test Manual (TM13345X19)
This is repair only manual, Diagnostic Manual with electrical wiring diagrams are sold separate.
JD 160GLC Excavator Repair Service Manual TM13349X19
| System / Section | Sub-System / Group | Repair Procedures & Specifications |
|---|---|---|
| Manual Introduction | Foreword | How to use this Repair Technical Manual – manual conventions, symbols, safety alerts, and reference materials. |
| Manual Identification—READ THIS FIRST! | Critical identification information – verify manual matches machine model and serial number before performing any repair procedures. | |
| Technical Information Feedback Form | Official form to report technical findings directly to engineers for product improvement. | |
| ⚠️ General Information | Safety | Critical safety procedures for repair work – lifting points, blocking methods, hydraulic pressure release, lockout/tagout, and equipment-specific hazards. |
| Torque Values | Factory torque specifications for bolts, fasteners, and critical components. | |
| Tracks | Track System | Track tension adjustment, track link inspection, sprocket wear measurement, track shoe replacement, and complete undercarriage service procedures. |
| Axles & Suspension | Axle Shaft, Bearings, and Reduction Gears | Axle shaft removal and installation, bearing replacement, final drive reduction gear service, and preload adjustment. |
| Hydraulic System | Suspension hydraulic circuit repair, travel motor service, swivel joint inspection, and hydraulic line replacement. | |
| ️ Engine | Removal and Installation | Complete engine removal, isolation mounts, alignment procedures, cooling system disconnection, and reinstallation with torque specifications. |
| Engine Auxiliary System | Cooling Systems | Radiator removal and cleaning, hydraulic oil cooler service, charge air cooler inspection, fan clutch replacement, and coolant flush procedures. |
| External Exhaust Systems | Exhaust pipe removal, muffler replacement, DPF (if equipped) service, flex joint replacement, and heat shield installation. | |
| External Fuel Supply Systems | Fuel tank removal, lift pump replacement, fuel line repair, primary and secondary filter service, and leak testing. | |
| Damper Drive (Flex Coupling) | Elements | Torsional damper inspection, flex coupling wear measurement, hub alignment, and replacement procedure with torque specs. |
| ️ Frame or Supporting Structure | Frame Installation | Main frame alignment, upper and lower frame structure inspection, pivot point mounting, and bolt torque specifications. |
| Chassis Weights | Counterweight removal and installation, ballast mounting procedures, and weight bracket inspection. | |
| Operator’s Station | Removal and Installation | Cab or ROPS/FOPS structure removal, lifting point identification, isolation mount service, and reinstallation with torque specs. |
| Operator Enclosure | Door removal, window replacement, seal installation, wiper motor service, and interior trim repair for cab. | |
| Seat and Seat Belt | Seat replacement, air suspension adjustment, seat belt inspection, anchor repair, and operator presence switch service. | |
| Heating and Air Conditioning | HVAC component removal – evaporator, heater core, blower motor, compressor replacement, and refrigerant line service for cab. | |
| Sheet Metal & Styling | Hood and Engine Side Shields | Hood alignment, latch repair, hinge replacement, gas strut service, engine side shield removal, and panel adjustment procedures. |
| Excavator | Buckets | Bucket removal and installation, cutting edge replacement, wear plate repair, bucket linkage inspection, and tooth replacement. |
| Frames | Boom and arm inspection, pivot pin replacement, bushing service, welding guidelines for frame repair, and stick assembly service. | |
| Hydraulic System | Excavator hydraulic system repair – main control valve service, cylinder rebuild (boom, arm, bucket), hose replacement, and seal service. | |
| Swing or Pivot System | Mechanical Drive Elements | Swing drive removal and installation, swing bearing inspection, gear inspection, pinion replacement, and swing motor mechanical repair. |
| Hydraulic System | Swing motor repair, swing brake service, counterbalance valve testing, and hydraulic circuit diagnostics. | |
| ️ Dealer Fabricated Tools | Dealer Fabricated Tools | Blueprints, dimensions, material lists, and step-by-step instructions to build specialized service tools. |
JD 160GLC Excavator Repair Service Manual TM13349X19
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